Groover's Principles of Modern Manufacturing SI Version, Wiley India Edition

1 Introduction And Overview Of Manufacturing

1.1 What is Manufacturing?  

1.2 Materials in Manufacturing  

1.3 Manufacturing Processes

1.4 Production Systems

1.5 Manufacturing Economics

Part I Engineering Materials and Product Attributes

2 The Nature Of Materials

2.1 Atomic Structure and the Elements

2.2 Bonding between Atoms and Molecules

2.3 Crystalline Structures

2.4 Noncrystalline (Amorphous) Structures

2.5 Engineering Materials

3 Mechanical Properties Of Materials

3.1 Stress--Strain Relationships

3.2 Hardness

3.3 Effect of Temperature on Properties

3.4 Fluid Properties

3.5 Viscoelastic Behavior of Polymers

4 Physical Properties Of Materials

4.1 Volumetric and Melting Properties

4.2 Thermal Properties

4.3 Mass Diffusion

4.4 Electrical Properties

4.5 Electrochemical Processes

5 Engineering Materials

5.1 Metals and Their Alloys

5.2 Ceramics

5.3 Polymers

5.4 Composite Materials

6 Dimensions, Surfaces, And Their Measurement

6.1 Dimensions, Tolerances, and Related Attributes

6.2 Conventional Measuring Instruments and Gages  

6.3 Surfaces

6.4 Measurement of Surfaces

6.5 Effect of Manufacturing Processes

Part II Solidification Processes

7 Fundamentals Of Metal Casting

7.1 Overview of Casting Technology

7.2 Heating and Pouring

7.3 Solidification and Cooling  

8 Metal Casting Processes

8.1 Sand Casting

8.2 Other Expendable-Mold Casting Processes

8.3 Permanent-Mold Casting Processes

8.4 Foundry Practice

8.5 Casting Quality

8.6 Castability and Casting Metals

8.7 Product Design Considerations

9 Glassworking

9.1 Raw Materials Preparation and Melting

9.2 Shaping Processes in Glassworking

9.3 Heat Treatment and Finishing

9.4 Product Design Considerations

10 Shaping Processes For Plastics

10.1 Properties of Polymer Melts

10.2 Extrusion

10.3 Production of Sheet and Film

10.4 Fiber and Filament Production (Spinning)

10.5 Coating Processes

10.6 Injection Molding

10.7 Compression and Transfer Molding

10.8 Blow Molding and Rotational Molding

10.9 Thermoforming

10.10 Casting

10.11 Polymer Foam Processing and Forming

10.12 Product Design Considerations

11 Processing Of Polymer Matrix Composites And Rubber

11.1 Overview of PMC Processing

11.2 Open-Mold Processes

11.3 Closed-Mold Processes

11.4 Other PMC Shaping Processes

11.5 Rubber Processing and Shaping

11.6 Manufacture of Tires and Other Rubber Products

Part III Particulate Processing of Metals and Ceramics

12 Powder Metallurgy

12.1 Characterization of Engineering Powders

12.2 Production of Metallic Powders

12.3 Conventional Pressing and Sintering

12.4 Alternative Pressing and Sintering Techniques

12.5 Materials and Products for Powder Metallurgy

12.6 Design Considerations in Powder Metallurgy

13 Processing Of Ceramics And Cermets

13.1 Processing of Traditional Ceramics

13.2 Processing of New Ceramics

13.3 Processing of Cermets

13.4 Product Design Considerations

Part IV Metal Forming and Sheet Metalworking

14 Fundamentals Of Metal Forming

14.1 Overview of Metal Forming

14.2 Material Behavior in Metal Forming

14.3 Temperature in Metal Forming

14.4 Strain Rate Sensitivity

14.5 Friction and Lubrication in Metal Forming

15 Bulk Deformation Processes In Metal Working

15.1 Rolling

15.2 Forging

15.3 Extrusion

15.4 Wire and Bar Drawing

16 Sheet Metalworking

16.1 Cutting Operations

16.2 Bending Operations

16.3 Drawing

16.4 Dies and Presses for Sheet Metal Processes

16.5 Other Sheet-Metal-Forming Operations

16.6 Sheet Metal Operations Not Performed on Presses

16.7 Bending of Tube Stock

Part V Material Removal Processes

17 Theory Of Metal Machining

17.1 Overview of Machining Technology

17.2 Theory of Chip Formation in Metal Machining

17.3 Force Relationships and the Merchant Equation

17.4 Power and Energy Relationships in Machining

17.5 Cutting Temperature

18 Machining Operations And Machine Tools

18.1 Machining and Part Geometry

18.2 Turning and Related Operations

18.3 Drilling and Related Operations

18.4 Milling

18.5 Machining Centers and Turning Centers

18.6 Other Machining Operations

18.7 Machining Operations for Special Geometries

18.8 High-Speed Machining

19 Cutting-Tool Technology

19.1 Tool Life

19.2 Tool Materials

19.3 Tool Geometry

19.4 Cutting Fluids

20 Economic And Product Design Considerations In Machining

20.1 Machinability

20.2 Tolerances and Surface Finish

20.3 Machining Economics

20.4 Product Design Considerations in Machining

21 Grinding And Other Abrasive Processes

21.1 Grinding

21.2 Related Abrasive Processes

22 Nontraditional Machining And Thermal Cutting Processes

22.1 Mechanical Energy Processes

22.2 Electrochemical Machining Processes

22.3 Thermal Energy Processes

22.4 Chemical Machining

22.5 Application Considerations

Part VI Property-Enhancing and Surface Processing Operations

23 Heat Treatment Of Metals

23.1 Annealing

23.2 Martensite Formation in Steel

23.3 Precipitation Hardening

23.4 Surface Hardening

23.5 Heat Treatment Methods and Facilities

24 Surface Processing Operations

24.1 Industrial Cleaning Processes

24.2 Diffusion and Ion Implantation

24.3 Plating and Related Processes

24.4 Conversion Coating

24.5 Vapor Deposition Processes

24.6 Organic Coatings

24.7 Porcelain Enameling and Other Ceramic Coatings

24.8 Thermal and Mechanical Coating Processes

Part VII Joining and Assembly Processes

25 Fundamentals Of Welding

25.1 Overview of Welding Technology

25.2 The Weld Joint

25.3 Physics of Welding

25.4 Features of a Fusion-Welded Joint

26 Welding Processes

26.1 Arc Welding

26.2 Resistance Welding

26.3 Oxyfuel Gas Welding

26.4 Other Fusion-Welding Processes

26.5 Solid-State Welding

26.6 Weld Quality

26.7 Weldability

26.8 Design Considerations in Welding

27 Brazing, Soldering, And Adhesive Bonding

27.1 Brazing

27.2 Soldering

27.3 Adhesive Bonding

28 Mechanical Assembly

28.1 Threaded Fasteners

28.2 Rivets and Eyelets

28.3 Assembly Methods Based on Interference Fits

28.4 Other Mechanical Fastening Methods

28.5 Molding Inserts and Integral Fasteners

28.6 Design for Assembly

Part VIII Special Processing and Assembly Technologies

29 Rapid Prototyping And Additive Manufacturing

29.1 Fundamentals of Rapid Prototyping and Additive Manufacturing

29.2 Additive Manufacturing Processes

29.3 Cycle Time and Cost Analysis

29.4 Additive Manufacturing Applications

30 Processing Of Integrated Circuits

30.1 Overview of IC Processing

30.2 Silicon Processing

30.3 Lithography

30.4 Layer Processes Used in IC Fabrication

30.5 Integrating the Fabrication Steps

30.6 IC Packaging

30.7 Yields in IC Processing

31 Electronics Assembly And Packaging

31.1 Electronics Packaging

31.2 Printed Circuit Boards

31.3 Printed Circuit Board Assembly

31.4 Electrical Connector Technology

32 Microfabrication Technologies

32.1 Microsystem Products

32.2 Microfabrication Processes

33 Nanofabrication Technologies

33.1 Nanotechnology Products and Applications

33.2 Introduction to Nanoscience

33.3 Nanofabrication Processes

Part IX Manufacturing Systems

34 Automation Technologies For Manufacturing Systems

34.1 Automation Fundamentals

34.2 Hardware for Automation

34.3 Computer Numerical Control

34.4 Industrial Robotics

35 Integrated Manufacturing Systems

35.1 Material Handling

35.2 Fundamentals of Production Lines

35.3 Manual Assembly Lines

35.4 Automated Production Lines

35.5 Cellular Manufacturing

35.6 Flexible Manufacturing Systems

35.7 Computer-Integrated Manufacturing

Part X Manufacturing Support Systems

36 Process Planning And Production Control

36.1 Process Planning

36.2 Other Manufacturing Engineering Functions

36.3 Production Planning and Control

36.4 Just-In-Time Delivery Systems

36.5 Lean Production

37 Quality Control And Inspection

37.1 Product Quality

37.2 Process Capability and Tolerances

37.3 Statistical Process Control

37.4 Quality Programs in Manufacturing

37.5 Inspection Principles

37.6 Modern Inspection Technologies

Appendix: Answers to Selected Problems

Index